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Bernina Embroidery File Format: ART and EXP Explained

Quick answer

Bernina embroidery machines stitch EXP files. ART is the working file of BERNINA Embroidery Software, used to edit and resize a design before it goes to the machine. EXP started as a Melco format and stores only stitches, so Bernina saves the thread colors in a small companion INF file with the same name.

On this page
  1. What file format does a Bernina embroidery machine use?
  2. The EXP file
  3. The Bernina ART file
  4. Which file to send to which machine
  5. Transferring designs to a Bernina by USB
  6. Converting to and from EXP
  7. Getting a design made for your Bernina

What file format does a Bernina embroidery machine use?

For stitching, the Bernina embroidery file format is EXP. Every current BERNINA home embroidery machine reads it, and it is the file digitizers and design shops send to Bernina owners. ART is a different kind of file: it is the native file of BERNINA Embroidery Software and holds the editable design. Some newer machines can also read other formats, so your manual is the final word, but EXP is the reliable choice across models.

FileWhat it isWhere it is used
.EXPMachine file with the stitches, jumps and color stopsThe embroidery machine
.INFCompanion file with thread color informationThe machine, read alongside the EXP
.BMPPreview picture of the design, saved by some softwareFile browsers and older machines
.ARTWorking file with editable objects and letteringBERNINA Embroidery Software

The EXP file

EXP stands for expanded, meaning the file contains finished stitches rather than editable shapes. The format comes from Melco, a maker of commercial embroidery machines, and Bernina adopted it for its home machines. Melco machines still run EXP today, which is why an EXP file from a commercial shop can also sew on a Bernina, provided it fits the hoop.

Inside, an EXP file is very plain. Each stitch is stored as a pair of bytes: how far to move on X and how far on Y, in 0.1 mm units. Special codes mark color changes, jumps and trims. There is no header with thread colors, design name or hoop, which is why Bernina added the INF file.

The INF and BMP companion files

When BERNINA software saves an EXP for a machine, it can also write an INF file with the thread colors and a BMP preview image, all with the same file name. The machine reads the INF to show the right colors on screen. If you copy only the EXP, the design still sews, but the colors on screen become defaults and you have to follow a worksheet instead.

Keep the EXP, INF and BMP files together and never rename just one of them. The machine matches them by name.

The Bernina ART file

A Bernina ART file is the working file from BERNINA Embroidery Software. It stores each part of the design as an object with its stitch type, angle, density, underlay and compensation, and lettering stays editable as text. When you resize an ART file in the software, the stitches are recalculated for the new size. That makes ART the file to keep for future edits, name changes and new sizes.

BERNINA Embroidery Software has been released in numbered versions over the years, in different levels from basic editing to full digitizing. As with most software, a file saved in a newer version may not open in an older one. BERNINA also offers a free program, ArtLink, for viewing designs and making basic changes before sending them to the machine.

"ART file" is a common name. Bernina ART files are not the same as Adobe Illustrator artwork (.ai) or generic art files. Only BERNINA software, and a few third-party programs, open them.

Which file to send to which machine

You haveSend or use
A BERNINA home embroidery machineEXP with its INF file
BERNINA Embroidery Software and want to editART
A Melco commercial machineEXP or DST
Another brand's machineThat brand's format, such as PES, JEF or VP3
An older embroidery-only modelCheck the manual, as some older models used other formats

Transferring designs to a Bernina by USB

  1. Use a plain USB stick formatted in a standard format such as FAT32.
  2. Copy the EXP and its INF (and BMP if you have one) into the same folder.
  3. Keep names short and avoid unusual characters.
  4. Eject the stick safely on your computer before you remove it.
  5. Open the design on the machine from the USB folder, check the hoop it suggests and stitch.

Older machines used embroidery cards or a direct cable to the software. BERNINA software can also send designs straight to supported machines.

Converting to and from EXP

DST to EXP is one of the cleanest conversions in embroidery, because both formats store expanded stitches in 0.1 mm units. PES or VP3 to EXP keeps the stitches too, and the colors can be written to an INF file. ART to EXP is done by exporting from BERNINA software. Going from EXP to another format is also simple, but without the INF file the colors have to be set again.

For batches or files that need checking, our embroidery file conversion service is $5 per file. You can preview an EXP before sewing in our free DST and EXP viewer. For a list of what other brands read, see the embroidery file formats guide.

Getting a design made for your Bernina

Every StitchQuill embroidery order includes EXP, plus DST, PES, JEF, VP3 and the other machine formats, with an editable Wilcom EMB working file on request. You approve a stitch simulation proof before paying, and you get a PDF worksheet with the stitch count and color order. A design up to 4.5 in is $14.

Tell us your Bernina model and hoop, and we will send an EXP sized to fit. Order a Bernina file

Frequently asked questions

Do I need the INF file for my Bernina?

The design sews without it, but the machine will not show the correct thread colors. Keep the INF with the EXP whenever you have it, using the same file name.

Is a Melco EXP file the same as a Bernina EXP file?

Yes, the stitch format is the same, because Bernina adopted EXP from Melco. The only difference is that Bernina software usually adds INF and BMP companion files.

Can I open a Bernina ART file without BERNINA software?

Only in a few programs. The free BERNINA ArtLink software opens ART files, and some third-party embroidery programs read them. For sewing, ask for the EXP instead.

Why does my Bernina show the wrong colors for an EXP design?

The INF file is missing or has a different name, so the machine uses default colors. The stitches are fine. Follow the color order on the worksheet, or ask the sender for the INF file.

Can you send an ART file with my order?

Yes. Ask for it in the order notes. The EXP and INF are what your machine needs, and the ART is useful if you own BERNINA Embroidery Software and want to edit later.

Why will my Bernina not read the design on my USB stick?

Check that the file is an EXP, that it fits your largest hoop, and that the stick uses a standard format such as FAT32. Very long file names and deep folders can also cause problems.

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